Process Engineering Intern
Process Engineering Intern
Start date target: July 2026
Mission / role summary: Provide support in the design, modeling, automation, and reliability improvements for pilot systems (reactors, flows, controls) to scale biomineralization toward industrial readiness. Focus on mechanical / fluid systems, automation integration, and ensuring robustness of pilot operations.
Key Responsibilities
Assist in the design and sizing of reactors, flow networks, piping, pumps, valves, instrumentation, fluid handling subsystems.
Support the development of control / automation strategies: sensor integration, SCADA, data acquisition, feedback loops.
Run computational fluid dynamics (CFD), hydrodynamic modeling, mass / heat transfer modeling as needed.
Help in instrument selection, sensor calibration, piping layout, and mechanical design under supervision.
Prepare process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and process documentation.
Support reliability engineering: fault mode / failure mode analysis, predictive maintenance, robustness checks.
Assist in commissioning, debugging, and optimization of pilot systems.
Work with R&D, geochemistry, and data teams to integrate measurement loops and ensure process–MRV alignment.
Document design decisions, simulation results, assumptions, and routine operating procedures (SOPs).
Requirements / Profile
Engineering student (undergraduate or master’s level) in mechanical engineering, chemical engineering, process engineering, fluid mechanics, or a similar field.
Strong foundation in fluid mechanics, thermodynamics, heat & mass transfer, reaction engineering.
Proficiency in modeling tools (CFD, process simulators), mechanical CAD (e.g. SolidWorks, AutoCAD), flow/hydraulic modeling.
Some knowledge or experience with instrumentation, sensors, control systems, automation, PID control is a plus.
Analytical mindset, attention to detail, ability to learn quickly.
Good communication skills, ability to document clearly, work in an interdisciplinary environment.
Ideally, prior internship or coursework in bioprocessing, environmental / water / reactor systems, or pilot-scale systems.